Ngokuthuthuka kwesayensi nobuchwepheshe kanye nokuthuthukiswa okunamandla kwemboni ye-Foundry, izindlela ezahlukene ze-Foundry zinokuqukethwe okuhlukile kokulungiselela isikhunta.Ukuthatha ukubunjwa kwesikhunta sesihlabathi esisetshenziswa kakhulu njengesibonelo, ukulungiswa kwesikhunta kuhlanganisa imisebenzi emibili emikhulu: ukulungiswa kwezinto ezibonakalayo, ukumodela kanye nokwenza okuyisisekelo.Ekubunjweni kwesihlabathi, zonke izinhlobo zezinto ezingavuthiwe ezisetshenziselwa ukubumba kanye nokwenza ingqikithi, njengokuphonsa isihlabathi esingavuthiwe, ukuhlanganisa isihlabathi sokubumba kanye nezinye izinto ezisizayo, kanye nesihlabathi sokubumba, isihlabathi esiwumgogodla kanye nokunamathela okulungiselelwe kusuka kuzo, kubizwa ngokuhlanganyela ngokuthi ukubumba. izinto zokwakha.Umsebenzi wokulungiselela izinto zokubumba ukukhetha isihlabathi esifanelekile esiluhlaza, isibopho kanye nezinto ezisizayo ngokuya ngezidingo zokubunjwa kanye nezakhiwo zensimbi, bese uzixuba zibe amathuluzi ngokwengxenye ethile Isihlabathi sokubumba nesihlabathi esiwumgogodla esinezakhiwo ezithile.Imishini esetshenziswa kakhulu yokuhlanganisa isihlabathi ihlanganisa i-wheel mixer, i-counter current mixer kanye ne-continuous mixer.Lesi sakamuva siklanyelwe ngokukhethekile ukuxuba isihlabathi esiziqinisayo samakhemikhali, esixutshwa ngokuqhubekayo futhi sinesivinini esikhulu sokuxutshwa.

Ukubunjwa kanye nokwenza okuyinhloko kwenziwa ngesisekelo sokunquma indlela yokubumba nokulungiselela izinto zokubumba ngokuvumelana nezidingo zenqubo yokubunjwa.Ukunemba kokulingisa kanye nomthelela wezomnotho wayo yonke inqubo yokukhiqiza ikakhulukazi kuncike kule nqubo.Ezingqungqutheleni eziningi zesimanje zokulingisa, ukubumba kanye nokwenza ingqikithi kwenziwa ngomshini noma kuyazenzakalela.Umshini wokubumba isihlabathi osetshenziswa kakhulu kanye nemishini yokwenza ingqikithi ihlanganisa umshini wokubumba umfutho ophakeme, ophakathi nendawo nophansi, umshini wokubumba umthelela womoya, umshini wokubumba ongeyona ibhokisi lomjovo, umshini wokwenza umgogodla webhokisi elibandayo, umshini wokwenza ibhokisana elishisayo, umshini wokwenza isihlabathi ohlanganiswe nefilimu, njll. .

Ngemuva kokuthi ukukhishwa kukhishwe ekubunjweni kwe-casting epholile ngokuthulula, kukhona amasango, ama- risers, ama-burrs ensimbi kanye ne-draping seams.Ukujikijelwa kwesihlabathi nakho kunamathela esihlabathini, ngakho-ke kufanele kudlule inqubo yokuhlanza.Imishini yalolu hlobo lomsebenzi ihlanganisa umshini wokupholisha, umshini wokudubula odubulayo, umshini wokuthulula kanye nomshini wokusika isikhuphukeli, njll. Ukuhlanza ukukhishwa kwesihlabathi kuyinkqubo enezimo ezimbi zokusebenza, ngakho-ke lapho sikhetha indlela yokubumba, kufanele sizame ukudala izimo ezikahle zesihlabathi. ukuhlanza.Okunye ukulingwa kudinga ukuphathwa ngemuva kokuphonswa ngenxa yezidingo ezikhethekile, njengokwelashwa kokushisa, ukubunjwa kabusha, ukwelashwa kwe-antirust, ukukhanda imishini, njll.

Inqubo yokukhipha ingahlukaniswa ibe izingxenye ezintathu eziyisisekelo: ukulungiswa kwensimbi yokuphonsa, ukulungiswa kwesikhunta sokuphonsa kanye nokwelashwa kokubunjwa.I-Cast metal isho into yensimbi esetshenziselwa ukusakaza ekukhiqizeni ukusakaza.Kuyingxubevange eyakhiwe isici sensimbi njengengxenye eyinhloko nezinye izakhi zensimbi noma ezingezona ezensimbi.Ngokuvamile yaziwa ngokuthi i-cast alloy, ikakhulukazi ehlanganisa insimbi ekhonjiwe, insimbi ekhonjiwe kanye ne-cast non-ferrous alloy.

Ngemuva kokuthi ukukhishwa kukhishwe ekubunjweni kokubunjwa okupholile ngokuthulula, kukhona amasango, ama-rivers kanye nama-burrs ensimbi.Ukujikijelwa kwesihlabathi nakho kunamathela esihlabathini, ngakho-ke kufanele kudlule inqubo yokuhlanza.Imishini yalolu hlobo lomsebenzi ihlanganisa umshini wokudubula, umshini wokusika isango lokunyuka kwesango, njll. Ukuhlanza ukukhishwa kwesihlabathi kuyinkqubo enezimo ezimbi zokusebenza, ngakho-ke lapho sikhetha indlela yokubumba, kufanele sizame ukudala izimo ezikahle zokuhlanza isihlabathi.Okunye ukulingwa kudinga ukuphathwa ngemuva kokuphonswa ngenxa yezidingo ezikhethekile, njengokwelashwa kokushisa, ukubunjwa kabusha, ukwelashwa kwe-antirust, ukukhanda imishini, njll.

Ukusakaza kuyindlela yezomnotho uma kuqhathaniswa yokwakheka okungenalutho, engabonisa umnotho wayo wezingxenye ezinomumo oyinkimbinkimbi.Njengesilinda block kanye nenhloko yesilinda yenjini yemoto, uphephela womkhumbi kanye nemisebenzi yobuciko emihle.Ezinye izingxenye okunzima ukuzisika, njengezingxenye ze-nickel base alloy ze-gas turbine, azikwazi ukwakhiwa ngaphandle kokusakaza.

Ngaphezu kwalokho, ubukhulu nesisindo sezingxenye zokuphonsa zisetshenziswa kabanzi, futhi izinhlobo zensimbi cishe azinamkhawulo;kuyilapho izingxenye zinezakhiwo ezivamile zemishini, ziphinde zibe nezakhiwo ezibanzi ezifana nokumelana nokuguga, ukumelana nokugqwala, ukumuncwa ukushaqeka, njll., okuyinto ezinye izindlela zokwenza insimbi ezifana nokufoja, ukugoqa, ukushisela, ukubhoboza, njll.Ngakho-ke, embonini yokukhiqiza umshini, inombolo kanye nethoni yezingxenye ezimahhadlahhadla ezikhiqizwe ngendlela yokuphonsa kuseyinkulu kakhulu.

Izinto ezivame ukusetshenziswa ekukhiqizeni i-Foundry zihlanganisa izinsimbi ezihlukahlukene, i-coke, izinkuni, amapulasitiki, igesi kanye nezinto zokubasa eziwuketshezi, izinto zokubumba, njll. Imishini edingekayo ihlanganisa izithando ezihlukahlukene zokuncibilikisa insimbi, izixube ezihlukahlukene zesihlabathi zokuxuba isihlabathi, imishini ehlukahlukene yokubumba kanye nokwenza okuphakathi. imishini yokubumba kanye nokwenza ingqikithi, imishini yokulahla isihlabathi kanye nemishini yokudubula yokuqhuma ukuhlanza, njll. Kukhona nemishini nemishini yokusakaza okukhethekile kanye nemishini eminingi yokuthutha kanye nempahla yokuphatha.

Ukukhiqizwa kokulingisa kunezici ezihlukile kwezinye izinqubo, njengokuguquguquka okubanzi, izinto zokwakha ezengeziwe kanye namathuluzi, kanye nokungcoliswa kwemvelo.Ukukhiqizwa kwe-Foundry kuzokhiqiza uthuli, igesi eyingozi kanye nokungcoliswa komsindo emvelweni, okubucayi kakhulu kunezinye izinqubo zokukhiqiza imishini, futhi kufanele kuthathwe izinyathelo zokulawula.

Umkhuba wokuthuthukiswa kwemikhiqizo yokulingisa idinga izici eziphelele eziphelele, ukunemba okuphezulu, ukuvunyelwa okuncane kanye nendawo ehlanzekile.Ngaphezu kwalokho, isidingo sokongiwa kwamandla kanye nesidingo somphakathi sokubuyisela imvelo yemvelo nakho kuyakhula.Ukuze kuhlangatshezwane nalezi zidingo, kuzokwakhiwa ama-alloys amasha, futhi izinqubo ezintsha zokuncibilikisa kanye nezinto zokusebenza zizovela ngokufanele.

Ngasikhathi sinye, izinga lemishini kanye ne-automation yokukhiqizwa kwe-Foundry liyakhula, futhi lizothuthukela ekukhiqizeni okuguquguqukayo, ukuze kwandiswe ukuzivumelanisa nezimo kumaqoqo ahlukene kanye nezinhlobonhlobo zokukhiqiza.Ubuchwepheshe obusha bokulondoloza amandla nezinto zokusetshenziswa buzobekwa kuqala, futhi izinqubo ezintsha nezinto zokusebenza ezinokungcoliswa okuncane noma okungekho kuzobekwa kuqala.Ubuchwepheshe bokulawula ikhwalithi buzoba nentuthuko entsha ezicini zokuhlola, i-NDT kanye nesilinganiso sokucindezeleka senqubo ngayinye.