Ngophuhliso lwesayensi kunye nobuchwepheshe kunye nophuhliso olunamandla lweshishini le-Foundry, iindlela ezahlukeneyo ze-Foundry zinemixholo yokulungiselela umngundo eyahlukeneyo.Ukuthatha ukubunjwa kwesanti esetyenziswa kakhulu njengomzekelo, ukulungiswa komngundo kubandakanya imisebenzi emibini emikhulu: ukulungiswa kwemathiriyeli yomzekelo, ukwenza imodeli kunye nokwenza okungundoqo.Kwisanti yokuphosa, zonke iintlobo zezinto ezisetyenziselwa ukubumba kunye nokwenza undoqo, njengokuphosa isanti ekrwada, isibophelelo sesanti yokubumba kunye nezinye izinto ezincedisayo, kunye nesanti yokubumba, isanti engundoqo kunye nokwaleka okulungiselelwe ukusuka kuzo, ngokudibeneyo kubhekiselwa kuyo njengokubumba. izixhobo.Umsebenzi wokulungiselela izinto zokubumba kukukhetha isanti ekrwada efanelekileyo, isibophelelo kunye nezixhobo ezincedisayo ngokweemfuno zokugalelwa kunye neempawu zesinyithi, kwaye emva koko uzixube zibe zixhobo ngokuhambelana nomlinganiselo othile Isanti yokubumba kunye nesanti engundoqo eneempawu ezithile.Isixhobo sokuxuba isanti esisetyenziswa ngokuqhelekileyo siquka umxube wamavili, umxube wangoku ochaseneyo kunye nomxube oqhubekayo.Le yokugqibela yenzelwe ngokukodwa ukuxuba imichiza self lukhuni isanti, leyo ngokuqhubekayo ixutywe kwaye inesantya esiphezulu ukuxuba.

Ukubunjwa kunye nokwenza okungundoqo kuqhutyelwa ngesiseko sokumisela indlela yokubumba kunye nokulungiselela izinto zokubumba ngokweemfuno zenkqubo yokuphosa.Ukuchaneka kwe-castings kunye nefuthe lezoqoqosho kuyo yonke inkqubo yokuvelisa ikakhulu kuxhomekeke kule nkqubo.Kwiindibano zocweyo ezininzi zale mihla, ukubumba kunye nokwenza okungundoqo kwenziwa ngoomatshini okanye kuyazenzekela.Umatshini wokubumba wesanti osetyenziswa ngokuqhelekileyo kunye nengundoqo uquka umatshini wokubumba ophezulu, ophakathi kunye nophantsi, umatshini wokubumba impembelelo yomoya, umatshini wokubumba ongekho ibhokisi, umatshini wokwenza ibhokisi ebandayo, umatshini wokwenza ibhokisi eshushu, umatshini wokwenza undoqo wesanti, njl.njl. .

Emva kokuba i-casting ikhutshwe kwi-mold yokuphosa epholile ngokuthululelwa, kukho amasango, ukunyuka, i-metal burrs kunye ne-draping seams.Ukugalelwa kwesanti kukwabambelela kwisanti, ngoko ke kufuneka kudlule inkqubo yokucoca.Izixhobo zolu hlobo lomsebenzi zibandakanya umatshini wokupolisha, umatshini wokudubula, ukugalela kunye nomatshini wokusika, njl njl. ukucoca.Ezinye ii-castings zifuna ukunyangwa emva kokuphosa ngenxa yeemfuno ezikhethekileyo, ezifana nonyango lokushisa, ukulungiswa kwakhona, unyango lwe-antirust, umatshini olukhuni, njl.

Inkqubo yokuphosa inokwahlulwa ibe ngamacandelo amathathu asisiseko: ukulungiswa kwesinyithi, ukulungiswa kwesikhunta kunye nokunyangwa kokuphosa.Intsimbi yokuphosa ibhekisa kwizinto ezisetyenziselwa ukuphosa kwimveliso yokuphosa.I-alloy eyenziwe yinto yentsimbi njengeyona nto iphambili kunye nezinye izinto zetsimbi okanye ezingezizo.Ngokuqhelekileyo yaziwa njenge-alloy etyhidiweyo, ngakumbi ibandakanya intsimbi etyhidiweyo, intsimbi etyhidiweyo kunye ne-alloy non-ferrous alloy.

Emva kokuba i-casting ikhutshwe kwi-mold yokuphosa epholile ngokuthulula, kukho amasango, ukukhuphuka kunye neentsimbi zetsimbi.Ukugalelwa kwesanti kukwabambelela kwisanti, ngoko ke kufuneka kudlule inkqubo yokucoca.Izixhobo zolu hlobo lomsebenzi zibandakanya umatshini wokuqhumisa ukudubula, umatshini wokusika isango lokunyuka kwesango, njl. njl. Ukucocwa kwesanti yesanti yinkqubo eneemeko zokusebenza ezimbi, ngoko xa sikhetha indlela yokubumba, kufuneka sizame ukudala iimeko ezifanelekileyo zokucoca isanti.Ezinye ii-castings zifuna ukunyangwa emva kokuphosa ngenxa yeemfuno ezikhethekileyo, ezifana nonyango lokushisa, ukulungiswa kwakhona, unyango lwe-antirust, umatshini olukhuni, njl.

Ukusasa yindlela yoqoqosho ngokwentelekiso yokwenza okungenanto, enokuthi ibonise uqoqosho lwayo kumalungu anemilo entsonkothileyo.Njengebhloko yesilinda kunye nentloko yesilinda yenjini yemoto, ipropeller yeenqanawa kunye nemisebenzi egqwesileyo yobugcisa.Ezinye iindawo ekunzima ukuzisika, njengeendawo ze-nickel base alloy ze-gas turbine, azinakwenziwa ngaphandle kokuphosa.

Ukongezelela, ubukhulu kunye nobunzima beendawo zokuphosa zisetyenziswa ngokubanzi, kwaye iintlobo zetsimbi ziphantse zingenamkhawulo;ngelixa iinxalenye zineempawu eziqhelekileyo zoomatshini, nazo zineempawu ezibanzi ezifana nokumelana nokunxiba, ukuxhathisa ukubola, ukufunxa ukothuka, njl.Ke ngoko, kwishishini lokwenziwa komatshini, inani kunye neetoni zamacandelo arhabaxa aveliswa ngendlela yokuphosa iseyeyona inkulu.

Izinto ezisetyenziswa rhoqo kwimveliso ye-Foundry ziquka isinyithi ezahlukahlukeneyo, i-coke, iinkuni, iiplastiki, igesi kunye namafutha e-liquid, izinto zokubumba, njl njl. Izixhobo ezifunekayo zibandakanya iziko ezahlukeneyo zokunyibilikisa isinyithi, abaxube besanti abahlukeneyo bokuxuba isanti, oomatshini bokubumba abahlukeneyo kunye nokwenziwa kwengundoqo. oomatshini bokubumba kunye nokwenza i-core, oomatshini bokulahla isanti kunye noomatshini bokuqhumisa badubula ukucoca ukucoca, njl njl. Kukho oomatshini kunye nezixhobo zokuphosa okukhethekileyo kunye nezinto ezininzi zokuthutha kunye nezixhobo zokuphatha izinto.

Imveliso yokuphosa ineempawu ezahlukileyo kwezinye iinkqubo, ezifana nokuguquguquka okubanzi, izixhobo ezininzi kunye nezixhobo, kunye nongcoliseko lokusingqongileyo.Imveliso ye-Foundry iya kuvelisa uthuli, irhasi enobungozi kunye nongcoliseko lwengxolo kokusingqongileyo, okubaluleke ngakumbi kunezinye iinkqubo zokwenziwa koomatshini, kwaye amanyathelo kufuneka athathwe ukulawula.

Indlela yokuphuhliswa kweemveliso zokuphosa ifuna iipropati ezibanzi ezingcono, ukuchaneka okuphezulu, isibonelelo esincinci kunye nomhlaba ococekileyo.Ukongeza, imfuno yogcino lwamandla kunye nemfuno yoluntu yokubuyisela indawo yendalo nayo iyakhula.Ukuze kuhlangatyezwane nezi mfuno, kuya kuphuhliswa ialloys entsha, kwaye iinkqubo ezintsha zokunyibilikisa kunye nezixhobo ziya kuvela ngokufanelekileyo.

Kwangaxeshanye, iqondo lomatshini kunye ne-automation yemveliso ye-Foundry iyanda, kwaye iya kuphuhlisa imveliso eguquguqukayo, ukuze kwandiswe ukuguquguquka kwiibhetshi ezahlukeneyo kunye neentlobo zemveliso.Ubugcisa obutsha bokugcina amandla kunye nemathiriyeli ekrwada buya kubekwa phambili, kwaye iinkqubo ezintsha kunye nezixhobo ezinongcoliseko oluncinci okanye ezingenazo ziya kubekwa phambili.Iteknoloji yokulawula umgangatho iya kuba nophuhliso olutsha kwimiba yokuhlola, i-NDT kunye nokulinganisa uxinzelelo lwenkqubo nganye.